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Magnetic Composites Product List

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Magnetic Composite Material "Bendable Ferrite" <Newly Developed Product>

Can be used for components of electronic devices that are becoming smaller and thinner. Achieves both magnetism and flexibility with binderless composites.

"Curved Ferrite" is a material that directly combines ferrite with substrates such as copper foil and polyimide. Developed in collaboration with the National Institute of Advanced Industrial Science and Technology using the aerosol deposition method. It achieves suppression of magnetic property degradation without the use of non-magnetic adhesives. The composition of the ferrite layer, the type of substrate, and the thickness of each layer can be widely selected. It also offers high freedom of shape, accommodating miniaturization of devices, and is expected to be applied in various uses such as electromagnetic wave shielding materials. 【Features】 ■ Binder-free, balancing the properties of the substrate and the magnetism of the ferrite ■ Wide selection of thicknesses for the substrate and ferrite ■ Contributes to the miniaturization of integrated circuits and electronic devices ■ Utilizes the aerosol deposition method that takes advantage of room temperature shock curing phenomena *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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  • Composite Materials
  • Magnetic Composites

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Soft Magnetic Composites (SMC) "Somaloy(R)" for motor applications.

A must-see for those struggling with miniaturizing motors! Ideal for pancake structure high-torque ultra-flat axial gap motors, etc.!

"Somaloy(R)" is a soft magnetic material made from pure iron powder that has been developed and insulated by our company. We enable innovative motor designs that are not constrained by the limitations of electromagnetic steel sheets, providing solutions to many challenges faced by our customers. 【Matching of Axial Gap Motors (Axial Flux Motors) Topology with "Somaloy(R)"】   ■ Net shaping (3D mechanical shapes that can be "unidirectionally pressed")   ■ Realization of freedom in 3D magnetic circuit design    ☆ Achieving compact, lightweight, and low-cost designs that were difficult with conventional electromagnetic steel sheets☆ 【Grades】  Covers from below 100Hz to 100kHz 【Examples of Advantages for Electric Motors】   Reduces dimensions and weight by up to 60% ☆ Technical design support for axial gap motors is also underway☆  ・ 3D magnetic circuit analysis using JMAG  ・ 3D CAD modeling  ・ Optimization using Mode Frontier  ・ Winding design  ・ Strength analysis    We will design according to your requirements. Please feel free to contact us.  ★ Catalogs for axial gap motors using "Somaloy(R)" are currently being distributed ★

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  • Somaloy particle.png
  • DSAFM1.png
  • DSAFM3内部構造.png
  • Other metal materials
  • PM motor
  • Other motors
  • Magnetic Composites

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Soft Magnetic Composites (SMC) 'Somaloy(R)' for Automotive reactor applications

Realizing lower loss with pure iron-based powder!

"Somaloy(R)" is our product name of soft magnetic composites made of pure iron powder with an insulating coating, developed by our company ahead of the world. [Main Needs for Automotive Reactors] - Low cost - Low loss - Low Volume [Features and Benefits of Somaloy] - Each particle of pure iron base powder is coated with an insulating layer, significantly reducing eddy current loss in the high-frequency range. - Being based on pure iron, it achieves high compressibility and easy handling, resulting in improved manufacturing efficiency. [Suitable Application Examples] - Boost reactors for DC/DC converters There is a proven track record of mass production of automotive boost reactors using "Somaloy(R)"! ★ We are currently offering the "Somaloy(R)" catalog without exception! ★ We can introduce high alloy powders with insulation coatings as well. If you have any questions, please feel free to contact us♪

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  • Choke coil image resized.jpg
  • Other metal materials
  • Inductor Coil
  • Other electronic parts
  • Magnetic Composites

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Soft Magnetic Composites (SMC) 'Somaloy(R)' Overview

Soft Magnetic Composites help to reduce the eddy current loss at high frequency! ☆ Easy modeling of 3D complex shapes ☆

"Somaloy(R)" is our soft magnetic composites product, made of pure iron powder with an insulating coating. Our products help the designing of components with three-dimensional shapes and three-dimensional magnetic properties. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】 - High compressibility allows for high permeability. - Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products. - An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges! - Complex shapes can be formed without secondary processing through net shaping (three-dimensional mechanical shapes that can be formed with uniaxial pressure). 【Grades】 - We offer a range of products covering frequencies from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

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  • Other metal materials
  • Inductor Coil
  • PM motor
  • Magnetic Composites

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Soft magnetic composite material 'Somaloy(R)' for industrial robots.

New motor materials that achieve high torque drive.

In the field of industrial robots, there is a demand for achieving high torque drive while also being compact, lightweight, and space-saving. This is particularly important for robotic arms that require complex movements and high-precision control, where it is essential to equip high-output motors in limited spaces. Conventional materials may struggle to meet these requirements simultaneously. Soft magnetic composite materials (SMC) 'Somaloy(R)' address these challenges and enable innovative motor designs. 【Application Scenarios】 - Drive units for industrial robot arms - Drive units for automated transport systems - Various industrial equipment requiring high torque 【Benefits of Implementation】 - Increased design flexibility for the entire robot due to the miniaturization and lightweight of motors - Realization of more powerful movements through higher torque density - Improved flexibility in installation locations due to space-saving design

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  • IPROS2626455233332557163.jpg
  • AFM image.png
  • Somaloy particle.png
  • DSAFM1.png
  • DSAFM3内部構造.png
  • Other metal materials
  • PM motor
  • Other motors
  • Magnetic Composites

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Soft magnetic composite material 'Somaloy(R)' for underwater robots

SMC contributes to the miniaturization and high torque of underwater robots.

In the field of underwater robots, high reliability under harsh conditions and efficient operation in limited spaces are required. In particular, underwater use carries the risk of corrosion, making the durability and longevity of motors important challenges. In response to these challenges, the soft magnetic composite (SMC) 'Somaloy(R)', which achieves both miniaturization and high torque density that were difficult to realize with conventional electromagnetic steel sheets, expands the possibilities for new motor designs. 【Application Scenarios】 - Propulsion motors for underwater robots - Drive motors for underwater work arms - Motors for driving underwater sensors 【Benefits of Implementation】 - Increased design flexibility for the entire underwater robot due to miniaturization and lightweight motors - Improved maneuverability underwater due to high torque density - Reduction in the number of parts and cost savings by accommodating complex shapes

  • Yasa type image.png
  • IPROS2626455233332557163.jpg
  • AFM image.png
  • Somaloy particle.png
  • DSAFM1.png
  • DSAFM3内部構造.png
  • Other metal materials
  • PM motor
  • Other motors
  • Magnetic Composites

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Soft Magnetic Composite (SMC) for Automotive Applications 'Somaloy(R)'

Achieving alloy-level low loss with pure iron-based powder!

In EV charging systems, improving power conversion efficiency and suppressing heat generation that accompanies it are essential. Particularly in boost reactors, where operation at high frequencies is indispensable, reducing losses becomes crucial. If loss reduction cannot be achieved, issues such as decreased power conversion efficiency, the resulting increase in component size, and reduced reliability due to heat generation may arise. Our soft magnetic composite material (SMC) 'Somaloy(R)' provides a solution that contributes to loss reduction and miniaturization in response to these challenges. 【Application Scenarios】 - Boost reactors for DC/DC converters 【Benefits of Implementation】 - Significantly reduces eddy current losses in the high-frequency range, contributing to loss reduction - Enhances manufacturing efficiency due to high compressibility and ease of handling - Supports the development of compact and lightweight reactors

  • Somaloy particle.png
  • Choke coil image resized.jpg
  • Other metal materials
  • Inductor Coil
  • Other electronic parts
  • Magnetic Composites

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Soft Magnetic Composite (SMC) 'Somaloy(R)' for Industrial Power Supply

Achieving alloy-level low loss with pure iron-based powder! Contributing to the high efficiency of industrial power supplies.

In the field of industrial power supplies, there is a demand for high efficiency through the reduction of power loss. In particular, for reactors used in power supply circuits, improving energy efficiency and suppressing heat generation are important challenges. To address these challenges, the adoption of materials that enable low loss and miniaturization is essential. Our developed soft magnetic composite (SMC) 'Somaloy(R)' significantly reduces eddy current loss in the high-frequency range by applying an insulating coating to pure iron-based powder, contributing to the high efficiency of industrial power supplies. 【Application Scenarios】 - Boost reactors for DC/DC converters - Power supply circuits requiring miniaturization and lightweight due to high frequency 【Benefits of Implementation】 - Reduction of power loss due to low iron loss in the high-frequency range - Contribution to the design of compact and lightweight reactors - Improvement in manufacturing efficiency

  • Somaloy particle.png
  • Choke coil image resized.jpg
  • Other metal materials
  • Inductor Coil
  • Other electronic parts
  • Magnetic Composites

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Soft Magnetic Composite (SMC) for Automotive Applications 'Somaloy(R)'

Supports the realization of high torque, ultra-flat motors for automotive electrical equipment.

In the automotive industry, there is a demand for both miniaturization and lightweight design of motors, as well as high torque density. To contribute to the installation in limited spaces and improve the overall fuel efficiency of vehicles, enhancing motor performance is a crucial challenge. Achieving a motor that balances high torque density and compact design, which has been difficult with conventional electrical steel sheets, requires innovative materials. Soft magnetic composite (SMC) 'Somaloy(R)' addresses these challenges and supports the development of next-generation electric power steering motors. 【Application Scenarios】 ■ Ultra-flat pancake-type axial gap motors ■ Miniaturization and lightweight design of onboard motors 【Benefits of Implementation】 ■ Reduction of motor dimensions and weight by up to 60% ■ Achievement of high torque density, contributing to space-saving ■ Improved efficiency through reduced iron loss in high-frequency ranges

  • Yasa type image.png
  • IPROS2626455233332557163.jpg
  • AFM image.png
  • Somaloy particle.png
  • DSAFM1.png
  • DSAFM3内部構造.png
  • Other metal materials
  • PM motor
  • Other motors
  • Magnetic Composites

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Soft Magnetic Composite (SMC) 'Somaloy(R)' for Drones

A new material that achieves lightweight and high torque for drones.

In the drone industry, there is a constant demand for lightweight designs to extend flight time and increase payload capacity. In particular, motors are crucial components that significantly affect the performance of the aircraft, and it is essential for them to be compact and lightweight while delivering sufficient torque. Traditional electromagnetic steel plates have posed challenges in manufacturing complex-shaped motor cores and performance degradation associated with miniaturization. Soft magnetic composite (SMC) 'Somaloy(R)' addresses these issues and supports the further evolution of drones. 【Application Scenarios】 ■ Motors for drones that require miniaturization and lightweight design ■ Axial gap motors that need high torque density ■ Motor installation in limited spaces 【Benefits of Implementation】 ■ Significant reduction in motor dimensions and weight ■ Contribution to overall weight reduction of the aircraft through miniaturization ■ Improved efficiency through reduced iron loss in high-frequency ranges

  • Yasa type image.png
  • IPROS2626455233332557163.jpg
  • AFM image.png
  • Somaloy particle.png
  • DSAFM1.png
  • DSAFM3内部構造.png
  • Other metal materials
  • PM motor
  • Other motors
  • Magnetic Composites

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Soft magnetic composite material 'Somaloy(R)' for renewable energy

Achieving alloy-level low loss with pure iron-based powder! Contributing to energy storage systems.

In the field of renewable energy, particularly in energy storage systems, there is a demand for improved power conversion efficiency. Reactors used in energy storage systems are essential components for the stable supply of energy, and their performance significantly impacts the overall efficiency of the system. Reactors that can achieve low losses and miniaturization contribute to cost reduction and optimization of installation space for the entire system. Our soft magnetic composite (SMC) 'Somaloy(R)' is a material that meets these needs. [Application Scenarios] - Boost reactors for DC/DC converters in energy storage systems - Miniaturization and lightweighting of reactors through high frequency [Effects of Implementation] - Reduced losses due to decreased eddy current losses in the high-frequency range - Improved manufacturing efficiency due to high compressibility - Increased permeability contributing to miniaturization

  • Somaloy particle.png
  • Choke coil image resized.jpg
  • Other metal materials
  • Inductor Coil
  • Other electronic parts
  • Magnetic Composites

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Soft magnetic composite material 'Somaloy(R)' for smart grids

Achieving alloy-level low loss with pure iron-based powder! Contributing to power conversion in smart grids.

In the field of smart grids, power conversion requires improvements in energy efficiency and miniaturization of systems. In particular, for reactors used in power converters, reducing losses and miniaturization significantly impact the overall performance and cost of the system. Insufficient loss reduction can increase energy loss, while delays in miniaturization may lead to constraints on installation space and increased costs. Soft magnetic composite (SMC) 'Somaloy(R)' addresses these challenges by applying an insulating coating to pure iron-based powder, significantly reducing eddy current losses in the high-frequency range, thus contributing to loss reduction and miniaturization. 【Application Scenarios】 - Boost reactors for DC/DC converters in smart grids - Miniaturization and high efficiency of power conversion systems 【Effects of Implementation】 - Miniaturization and lightweight of reactors due to high frequency - Improvement in energy efficiency - Enhancement of manufacturing efficiency

  • Somaloy particle.png
  • Choke coil image resized.jpg
  • Other metal materials
  • Inductor Coil
  • Other electronic parts
  • Magnetic Composites

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Aerospace Soft Magnetic Composite (SMC) 'Somaloy(R)'

Soft magnetic materials that achieve high frequency and miniaturization.

In the aerospace industry, the use of electronic devices under increasingly stringent restrictions and environments is anticipated. Therefore, it is expected that different shapes of use and higher frequencies than conventional ones may be required. Our soft magnetic composite (SMC) 'Somaloy(R)' enables a different core design through three-dimensional magnetic circuit design, and by applying insulation coating to each powder, it reduces eddy currents in the high-frequency range. Heganes supports the miniaturization and high-frequency operation of electronic devices in the aerospace field through this material supply. 【Application Scenarios】 - Core components for aircraft-mounted electronic devices - Electronic devices requiring high efficiency and miniaturization in space equipment - Core components for motors requiring a flat structure 【Benefits of Implementation】 - Reduction of mounting space due to miniaturization and lightweight products - Enhanced performance of devices due to high-frequency operation - Increased design flexibility and cost reduction through the molding of complex shapes

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  • 1.png
  • スライド1.png
  • スライド3.png
  • Other metal materials
  • Inductor Coil
  • PM motor
  • Magnetic Composites

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